JIT Implementation Manual -- The Complete Guide to by Hiroyuki Hirano

By Hiroyuki Hirano

"It is a ebook for production businesses which are struggling with desperately for survival and that would visit any size to enhance their factories and conquer the stumbling blocks to good fortune. you'll be able to even name this ebook a ‘bible’ for company survival."

―Hiroyuki Hirano

 

Known because the JIT bible in Japan, JIT Implementation guide ― the total advisor to Just-in-Time Manufacturing offers the genius of Hiroyuki Hirano, a best foreign advisor with immense event all through Asia and the West. Encyclopedic in scope, this six-volume functional reference presents unprecedented info on each element of JIT― the waste-eliminating, market-oriented creation approach. This ancient, but undying vintage is simply as the most important in today’s fast-changing international market as while it used to be first released in Japan two decades ago.

Volume four: Leveling ― Changeover and caliber Assurance offers crucial heritage at the middle thought of point creation in a JIT, or lean, production process and the implementation innovations. It additionally discusses changeover and the principles and methods for changeover development and covers caliber insurance within the context of point construction, together with how one can realize buildings that create defects, plan for reaching 0 defects, and utilize mistake-proofing devices.

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Additional info for JIT Implementation Manual -- The Complete Guide to Just-In-Time Manufacturing: Volume 4 -- Leveling -- Changeover and Quality Assurance

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The schedule of demonstrations should be drawn up in an attractive format and posted throughout the factory. Everyone who attends a changeover demonstration should be acknowledged as an observer and a possible source of improvement ideas. It might help to divide the improvement team members to review the demonstration together and brainstorm further improvement ideas. 3 may come in handy when reviewing public changeover 504 ◾ JIT Implementation Manual: Volume 4 Model and Operating Rate Trend Chart Model Process Boring (No.

21 Spacer Blocks Eliminate the Need for Manual Dial Positioning. ◾◾ Spacer blocks eliminate the need for manual dial positioning. 21 shows how spacer blocks can be used to eliminate the need for manual dial positioning. Before the improvement, inspectors used dial gauges to check product quality. Since different product models had ­different lengths, the inspectors had to adjust the dial position whenever a model change occurred. After the improvement, model-specific spacer blocks were made for the inspectors to insert, when necessary, under shorter product models.

This, however, is not really the case. Instead, we should remember the following definition of changeover time: Changeover time begins when the current processing task is finished and ends when the next processing task produces a defect-free product. ” Many people tend to confuse the internal changeover time with the entire changeover time. The entire changeover time is the sum of the internal and external changeover times. This may be easier to remember in terms of an equation: Changeover time = internal changeover time + external changeover time ◾◾ Internal changeover time: Internal changeover time begins when the current processing task is finished and ends when the next processing task produces a defectfree product.

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